Our Services Fabrication / Modularization > Our Services > Fabrication / Modularization IN-HOUSE SERVICES TO STREAMLINE CONSTRUCTION Kokosing provides our clients with an unparalleled ability to shorten schedules and reduce costs with a completely customizable arrangement of in-house capabilities. We have extensive resources that are incredibly nimble to custom design and create prefabricated forms, flange kits, and other assets in order to keep jobsite up-time as low as possible, and to minimize fabrication time on our project schedules. View all of Kokosing’s Construction capabilities. WELD SHOP Kokosing’s 27,000-square-foot weld shop is a full-service department capable of meeting the metal and fabrication needs for our projects. The shop includes a burn table and CAD system for part manufacturing and component cutouts. The weld shop team processes over 500,000 pounds of steel each year, providing quick turnaround support on all types of needs from bulk manufacturing of small components to large Design-Build components. In conjunction with our machine shop, we have the ability to repair couplers and equipment, manufacture jack pipes, and modify or build pipe flanges. FORM SHOP Kokosing’s 32,000-square-foot form shop supports project teams with the following capabilities: Custom formwork prefabrication Custom forms and box outs Material cutting CNC router Design support services, including lift and construction joint layouts, form drawings, shoring plans PIPE FABRICATION Kokosing’s 50,000 square-foot fabrication facility is ASME and National Board accredited. Our highly skilled team of certified pipe welders, project engineers and supervision provide custom pipe spool fabrication and modular skid assembly. ASME & National Board Certificates S, U, PP, NB, R 6 Weld Stations & Positioners with 2 Tack Stations Semi-automatic & Mechanized Welding 2 Parallel Bays 50’ X 500’ 6 Overhead Cranes Carbon Steel Pipe Welding Alloy Steel Welding Stainless Steels, P91, P22, P11, Alloy 20, Alloy 800, Inconel, Monel, Hastalloy 50,000 SF Pipe Fabrication/Modular Skid Assembly Area Hydrostatic Testing Induction Heat Treating STAMPS AND PROCESSES ASME AND NATIONAL BOARD-CERTIFIED SHOP WITH S, U, PP, R STAMPS B31.3 B31.1 ASME VIII Division 1 B31.8 API 1104 WELDING PROCESSES GTAW SMAW GMAW FCAW RMD / GMAW FIELD FABRICATION Our welders are highly skilled and capable of welding pipes of all sizes in various, difficult environments. We offer as-built records and detailed AutoCAD drawings throughout the construction process. MODULARIZATION We have years of experience working around existing facilities and production operations. Our highly skilled team of supervisors, project engineers, certified welders and pipefitters provide custom pipe spool fabrication, modular assembly and field installation of your carbon steel, stainless steel and special alloy process piping systems. Rack & Header Modules Truck Loading Pump Modules Fuel Gas & Flare Skids Valve Stations Launchers & Receivers Instrumentation Electrical Insulation
IN-HOUSE SERVICES TO STREAMLINE CONSTRUCTION Kokosing provides our clients with an unparalleled ability to shorten schedules and reduce costs with a completely customizable arrangement of in-house capabilities. We have extensive resources that are incredibly nimble to custom design and create prefabricated forms, flange kits, and other assets in order to keep jobsite up-time as low as possible, and to minimize fabrication time on our project schedules. View all of Kokosing’s Construction capabilities. WELD SHOP Kokosing’s 27,000-square-foot weld shop is a full-service department capable of meeting the metal and fabrication needs for our projects. The shop includes a burn table and CAD system for part manufacturing and component cutouts. The weld shop team processes over 500,000 pounds of steel each year, providing quick turnaround support on all types of needs from bulk manufacturing of small components to large Design-Build components. In conjunction with our machine shop, we have the ability to repair couplers and equipment, manufacture jack pipes, and modify or build pipe flanges. FORM SHOP Kokosing’s 32,000-square-foot form shop supports project teams with the following capabilities: Custom formwork prefabrication Custom forms and box outs Material cutting CNC router Design support services, including lift and construction joint layouts, form drawings, shoring plans PIPE FABRICATION Kokosing’s 50,000 square-foot fabrication facility is ASME and National Board accredited. Our highly skilled team of certified pipe welders, project engineers and supervision provide custom pipe spool fabrication and modular skid assembly. ASME & National Board Certificates S, U, PP, NB, R 6 Weld Stations & Positioners with 2 Tack Stations Semi-automatic & Mechanized Welding 2 Parallel Bays 50’ X 500’ 6 Overhead Cranes Carbon Steel Pipe Welding Alloy Steel Welding Stainless Steels, P91, P22, P11, Alloy 20, Alloy 800, Inconel, Monel, Hastalloy 50,000 SF Pipe Fabrication/Modular Skid Assembly Area Hydrostatic Testing Induction Heat Treating STAMPS AND PROCESSES ASME AND NATIONAL BOARD-CERTIFIED SHOP WITH S, U, PP, R STAMPS B31.3 B31.1 ASME VIII Division 1 B31.8 API 1104 WELDING PROCESSES GTAW SMAW GMAW FCAW RMD / GMAW FIELD FABRICATION Our welders are highly skilled and capable of welding pipes of all sizes in various, difficult environments. We offer as-built records and detailed AutoCAD drawings throughout the construction process. MODULARIZATION We have years of experience working around existing facilities and production operations. Our highly skilled team of supervisors, project engineers, certified welders and pipefitters provide custom pipe spool fabrication, modular assembly and field installation of your carbon steel, stainless steel and special alloy process piping systems. Rack & Header Modules Truck Loading Pump Modules Fuel Gas & Flare Skids Valve Stations Launchers & Receivers Instrumentation Electrical Insulation